For Practical Use
Scope of Application
The equipment used for the AK2 cutter method is a Ø2,000 mm type all-rotation
excavator. Suitable for the removal of piles with a diameter of Ø1,500 mm. Since the
horizontal cutting blade is attached inside the Ø2,000 mm casing, the excavation hole
is protected by the casing from excavation to backfilling, so it may prevent the collapse
or loosening of the ground from occurring. The removal work that does not affect
surrounding structures is possible. Further, with this configuration, the removal length
of the existing pile can be set arbitrarily, so that only the necessary part can be
removed.
In addition, since the excavated hole is protected throughout the hole by the casing,
for backfilling after removal, it is possible to choose methods of filling the hole with
excavated soil or cement mortar.
The purpose of AK2 horizontal cutting blade is to cut main reinforced steel bars. After
the cutting is completed, only the concrete remains inside with poor cutting resistance,
so it can be easily cut by inserting a chisel and rotating the casing. This method
reduces the time required for cutting.
APPLYING AK2 METHOD TO PRACTICE
Visualize Control Panel
By attaching a stroke sensor to the hydraulic cylinder, a numerical value is displayed
on the control panel monitor, from which we can know the displacement of the blade
in the ground. Control the blade by the radio system. Figure 6 shows the operating
status of the monitor on the control panel.
Simple Operation
Operation on the control panel is actually only 2 buttons: shrinking and stretching the
cylinder, so manipulating the blade is relatively simple. Later, as we continue to
develop, we will aim at semi-automation by taking in the data of the rotational torque
from the all-rotation excavator. (Figure 7 - Control panel)
Improve The Durability Of Cutting Blades
If the durability of the horizontal cutting blade is further improved, the cutting speed
can be expected to increase. Currently, we are developing the shape and hardness of
the cutting blade. Figure 8, showing the state and speed of rebars cutting when
changing the shape and hardness of cutting blades.
AK cutter
For pile diameters of Ø1,000mm and Ø1,200mm, there is a fixed horizontal cutting
blade without a hydraulic unit. Horizontal cutting AK cutter can be easily attached to
the equipment of the conventional all-casing method as shown in Figure 9.
Construction Example
Removing existing cast-in-place pile for a high-standard dike maintenance
With the improvement of a high-standard dike in the city’s rivers renovation project,
existing condominiums were demolished, accompanied by the removal of the
foundation piles. Also, the protection dike is close to an operating railway line, as well
as a factory in operation, so an environmentally friendly construction method was
necessary.
The cast-in-place pile (Ø1,600mm x 23.0m) was removed by the AK2 cutter method.
Figure 10 - the entire pile were removed.
IN CONCLUSION
The idea of a horizontal cutting method for existing cast-in-place piles was developed around
2005, and the developers obtained a patent in 2008.
After that, it was put into practical use, and our AC group made further improvements.
In October 2014, the AC Group which includes companies and manufacturers with bases in
major cities nationwide such as Hanshin Kensetsu Co.,Ltd., Shinmei Gikou Co.,Ltd., Marui
Jyuki Kensetsu Co.,Ltd., Mitsuwa Kougyo Co.,Ltd., Sougou Kiso Co.,Ltd., Sanyo-Doboku
Co.,Ltd., Miyazaki Kiso Kensetsu Co.,Ltd., Asahi Giken Co., Ltd., Eiko Co., Ltd., and 2 other
companies, have been established, aiming to develop the construction industry and contribute
to society.
In the future, the AC Group will continue to make technical improvements to the AK2 cutter
method, in order to create a safe and environmentally friendly construction method.
[Patent No. 4106374] << Patent Related To AK2 Cutter Construction Method >>
Name of Invention: Demolishing Method for Existing Piles
[Patent No. 3683229] << Patent Related To AK Cutter Construction Method >>
Name of Invention: Existing Pile Removal Method And Equipment